Leading Developer & Manufacturer of Alternating Pressure Mattress Systems, Patient Slings & other Medical Soft Goods Products

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Our
Capabilities

Our comprehensive in-house development and manufacturing capabilities allows for full control throughout the project.

This ensures the quality and the speed to market.

RF/HF Welding

Conventional & CNC Sewing

CNC Fabric Cutting

Screen Printing

Assembly

Product Testing

Medtech Contract Manufacturing by SHL Healthcare. RF Welding Machine.

RF/HF Welding

  • 29 RF welding machines, ranging from 3-35 Kw.
  • Shuttle table, step weld and cut & weld.
  • Output of approximately 1.100+ welds per shift.
  • In-house tool production capabilities, with sizes up to 2.2m x 0.6m.

Applying years of industry experience and knowledge to a range of RF welding machines ranging from 3-35W, we are able to optimize welding production lines and output high quality products.

Conventional
& CNC Sewing

  • Extensive sewing manufacturing capabilities & experience.
  • 100+ top-of-the-line programmable sewing machines.
  • Continuous investment in new machines.

We provide a wide selection of highly efficient industrial-grade sewing equipment to meet customer specifications. Each machine is equipped with unique sewing capabilities to offer various stitching methods. With several sewing lines operating throughout the day, SHL Healthcare provides global customers with flexible and high-quality sewing solutions that increase their competitive edge.

PFAFF Sewing Machine. Medtech Manufacturing by SHL Healthcare.

CNC Fabric Cutting

  • High-quality cutting machines.
  • Automatic fabric spreading and digital cutting.
  • High precision and accuracy cutting.

By leveraging the benefits of CNC fabric cutting, we can cut several layers of fabric to fit precisely with customer-specified digital patterns.

The Vector 2500

The Vector 2500 can cut a single-layer as accurately as 1 “(25mm) of compressed fabric and assures flexibility and quality for the cutting of solid or print fabrics. This means that we can produce products with tight tolerances and offer multiple finishing options. In addition, by ensuring high precision and accuracy, we are able to optimize fabric utilization.

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Screen Printing

We provide advanced printing capabilities that tackles challenging printing projects, such as those that require printing on unusual surfaces, or those that require highly detailed and accurate graphic reproductions, 3D surface imprints, custom colour specifications and more.

Assembly

In addition to our range of manufacturing capabilities for MedTech products, SHL Healthcare offers assembly services for customers that have such needs. Our factory employees can apply their years of accumulated experience in this area to ensure consistent and quality assembeld end-products.

Product Testing

  • Strictly Supervised Product Performance Verification.
  • Interface Pressure Mapping Capabilities.
  • Close Relationship With 3rd Party Testing.
  • Stretch & Laundry Testing.
  • Maximum Load, Ageing, Leak, Durability, Burst, Tensile Strength, Fatigue.

We have developed a range of comprehensive in-house testing capabilities required mattresses, control units, slings and various medical soft goods products.

For example, we are compliant with the sling test according to the new ISO 10535:2021 standard.

Testing Sling. Medtech Manufacturing by SHL Healthcare.

In-House Testing Capabilities | Examples

  • Loading Test
  • Fatigue Test
  • Washing Test
  • Color Fastness Test
  • Pressure Keeping Test
  • Burst Strength Test
  • Tearing Strength Test
  • Tension Test
  • Elongation Test
  • Washing Test
  • Aging Test
  • Air Leakage Test
  • Pressure Mapping Test & Drop Test
  • Noise Test
  • Hi-pot Test
  • Temperature/Humidity Cycling Test
  • Software Validation Test
  • CU Function Test
  • Functionality Testing
    e.g. Air Flow, Air Pressure
  • Safety Inspection
    e.g. Needle Detection
  • Sling test according to ISO 10535:2021
  • Lifecycle testing – mattress therapy and bed frame articulation durability
  • Flammability testing 16 CFR 1632, 16 CFR 1633, BS EN-592-1, BS EN 597-1 / 597-1
  • MVTR (moisture vapour transfer rate) low air loss test

External Testing For Full Regulatory Compliance:

  • Bio-compatibility test, EMC test, full safety test according to IEC60601-1 series, flammability test, ISTA Test, Rohs/REACH test etc.
  • FSA pressure mapping capabilities.
  • All products externally tested for bio-compatibility.

Additional
Capabilities

If additional contract development and manufacturing capabilities are required by a customer, we can accommodate through high-quality outsourcing to approved vendors. Furthermore, if the scale of the project reaches an acceptable level, SHL Healthcare will consider investing in new capabilities and technologies vital to the project.